A few weeks ago, I almost stopped 3D printing altogether. I was searching the internet, looking for information on how to make the canisters I designed watertight and stumbled upon an article about particulate matter emissions from desktop printers1. What I learned was that all filaments emit particulate matter. This explained the coughing I experienced occasionally when my printer was running. I put what I call a clean air machine on the printer enclosure that I made recently, but the enclosure is not air tight. I used wood to make the enclosure and I don’t think it could be airtight without a chemical sealer.
According to an article abstract2, Ultrafine aerosol emissions and methyl methacrylate are still detectable in a small enclosed area 20 hours after a print is finished. It turns out that Ultrafine aerosol emissions are higher when printing PLA than printing ABS. I was devastated when I read this. The reason I only print with PLA is due to its low toxicity. My desire was to have a living room full of low out-gassing furniture. Now, making the furniture could cause the health problems I was trying to avoid.
The day after reading these articles, I looked for a solution on the internet. One of the articles3 I read discussed a Nanofiber-based Air Filter. Perhaps, such a filter was available for desktop printers. I found several air purifiers (see the chart below). I chose Zimple because it vacuums the air at the point where the particulate matter is released; at the nozzle. I ordered one and I am waiting for its arrival from France. Files for nozzles can be downloaded from the Zimple website. I downloaded one that should fit my printer and I am having it printed by a 3D Hub. Hopefully, by the time I receive both items I will have figured out how to replace the x-axis rods on my printer with a V-slot gantry, so I can return to printing cabinet parts.
AIR PURIFIERS WITH NANOFILTERS
|Product Name||Particle Removal Size||Area Treated||Price|
|Airpura P614||.1 micron (100 nanometers)||2000 sqft||$1,199.98|
|Dahle NanoClean||10 nanometers||?||$350.96|
|Molekule||0.1 nanometer||600 sqft||$799.00 or $67 per month|
|Zimpure||5-10 nanometers up to 100||Nozzle size||€149.00|
1 Emission of particulate matter from a desktop three-dimensional (3D) printer. Jinghai Yi, Ryan F. LeBouf, Matthew G. Duling, Timothy Nurkiewicz, Bean T. Chen, Diane Schwegler-Berry, M. Abbas Virji, Aleksandr B. Stefaniak
J Toxicol Environ Health A. 2016 Jun 2; 79(11): 453–465. Published online 2016 May 19. doi: 10.1080/15287394.2016.1166467. https://www.ncbi.nlm.nih.gov/pmc/articles/PMC4917922/
2 Characterization of emissions from a desktop 3D printer and indoor air measurements in office settings. Steinle P.J Occup Environ Hyg. 2016;13(2):121-32. doi: 10.1080/15459624.2015.1091957. https://www.ncbi.nlm.nih.gov/pubmed/26550911
3 Capturing PM2.5 Emissions from 3D Printing via Nanofiber-based Air Filter.Chengchen Rao, Fu Gu, Peng Zhao, Nusrat Sharmin, Haibing Gu, Jianzhong Fu
Sci Rep. 2017; 7: 10366. Published online 2017 Sep 4. doi: 10.1038/s41598-017-10995-7. https://www.ncbi.nlm.nih.gov/pmc/articles/PMC5583319/
My Zimpure and nozzle arrived yesterday! Now on to figuring out the V-slot gantry.